{"id":263,"date":"2025-07-17T12:38:19","date_gmt":"2025-07-17T09:38:19","guid":{"rendered":"https:\/\/lps.co.ke\/?page_id=263"},"modified":"2025-08-01T14:34:43","modified_gmt":"2025-08-01T11:34:43","slug":"toyota-production-system-tps","status":"publish","type":"page","link":"https:\/\/lps.co.ke\/lean-management-training-consultancy-Kenya\/toyota-production-system-tps\/","title":{"rendered":"Toyota Production System (TPS)"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"263\" class=\"elementor elementor-263\">\n\t\t\t\t<div class=\"elementor-element elementor-element-2b331edf e-flex e-con-boxed e-con e-parent\" data-id=\"2b331edf\" data-element_type=\"container\" data-e-type=\"container\" id=\"tps\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-563f5c79 e-con-full e-flex e-con e-child\" data-id=\"563f5c79\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3c4125d elementor-widget__width-initial elementor-widget elementor-widget-text-editor\" data-id=\"3c4125d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>Toyota\u00a0 Production System (TPS) Training\u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1fa9f0f9 elementor-widget__width-initial elementor-widget elementor-widget-heading\" data-id=\"1fa9f0f9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Acquire TPS principles, tools, and practices, to enable your organization to eliminate waste, improve process efficiency, and foster a culture of continuous improvement that drives operational excellence across the organization.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-365626dc e-flex e-con-boxed e-con e-parent\" data-id=\"365626dc\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7fe4415b elementor-widget__width-initial elementor-widget elementor-widget-text-editor\" data-id=\"7fe4415b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p><strong>1. TPS for Top Management<\/strong><\/p><p><strong>Target Audience<\/strong>:<br \/>CEOs, Directors, General Managers, Heads of Departments<\/p><p><strong>Duration<\/strong>: 2 Days \u00a0<\/p><p><strong>Course Content<\/strong>:\u00a0<br \/><span style=\"font-style: inherit;\">TPS philosophy and business value;\u00a0<\/span><span style=\"font-style: inherit;\">Strategic Role of Leadership in TPS;\u00a0<\/span><span style=\"font-style: inherit;\">Corporate &#8211; Level Waste and Inefficiencies;\u00a0<\/span><span style=\"font-style: inherit;\">Policy Deployment (Hoshin Kanri);\u00a0<\/span><span style=\"font-style: inherit;\">Investment and Resource Planning for TPS;\u00a0<\/span><span style=\"font-style: inherit;\">Success Metrics and Executive Dashboards;\u00a0<\/span><span style=\"font-style: inherit;\">Case Examples and Benchmarking<\/span><\/p><p><strong>2. TPS for Middle Management<\/strong><\/p><p><strong>Target Audience<\/strong>:<br \/>Production Managers, Quality Managers, Maintenance Managers, Engineers, Supervisors<\/p><p><strong>Duration<\/strong>:<br \/>3\u20135 Days (customizable based on organization needs)<\/p><p><strong>Course Content<\/strong>:\u00a0<br \/><span style=\"font-style: inherit;\">Core Principles of TPS;\u00a0<\/span><span style=\"font-style: inherit;\">Waste Identification and Process Improvement;\u00a0<\/span><span style=\"font-style: inherit;\">Key TPS Tools for Managers;\u00a0<\/span><span style=\"font-style: inherit;\">Managing Kaizen Teams;\u00a0<\/span><span style=\"font-style: inherit;\">Kanban &amp; Pull Systems &#8211; Implementing visual flow control systems in operations;\u00a0<\/span><span style=\"font-style: inherit;\">TPM and Equipment Reliability &#8211; Planning autonomous maintenance, SMED and OEE improvement;\u00a0<\/span><span style=\"font-style: inherit;\">Coaching for Problem Solving (A3 Thinking) &#8211; Guiding team members in structured problem solving;\u00a0<\/span><span style=\"font-style: inherit;\">TPS Metrics and Reporting &#8211; Departmental KPIs and Lean dashboards;\u00a0<\/span><span style=\"font-style: inherit;\">Cross-functional Collaboration &#8211; Role of middle managers in breaking silos<\/span><\/p><p><strong>3. TPS for Frontline Workers<\/strong><\/p><p><strong>Target Audience<\/strong>:<br \/>Operators, Technicians, Line Workers, Quality Inspectors<\/p><p><strong>Duration<\/strong>:\u00a0<br \/>3 Days<\/p><p><strong>Course Content<\/strong>:\u00a0<br \/><span style=\"font-style: inherit;\">TPS Basics for Frontline Workers &#8211; What is Lean and TPS?, Why TPS matters in your work;\u00a0<\/span><span style=\"font-style: inherit;\">The 8 Wastes and How to Eliminate Them &#8211; Identifying waste in your own area (practical exercise);\u00a0<\/span><span style=\"font-style: inherit;\">5S Implementation on the Floor &#8211; Organize, clean, and standardize the workplace, 5S audits and improvement tracking;\u00a0<\/span><span style=\"font-style: inherit;\">Standard Work and Quality at Source &#8211; Following SOPs and maintaining consistency, How to stop the line (Andon) and why it matters;\u00a0<\/span><span style=\"font-style: inherit;\">Introduction to Kanban and Visual Systems &#8211; Understanding cards, bins, color coding, and signals;\u00a0<\/span><span style=\"font-style: inherit;\">Kaizen and Your Role in Improvement &#8211; Suggestion systems and small group activities;\u00a0<\/span><span style=\"font-style: inherit;\">Safety and Efficiency &#8211; Lean and workplace safety integration;\u00a0<\/span><span style=\"font-style: inherit;\">Teamwork and Respect for People &#8211; Supporting your team and open communication<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-39a0fac elementor-align-left elementor-widget__width-initial elementor-widget elementor-widget-button\" data-id=\"39a0fac\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/lps.co.ke\/contact\/#cta\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span 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[&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"no-sidebar","site-content-layout":"","ast-site-content-layout":"full-width-container","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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